If You Use Pneumatics, You Must Include...
The Game Manual (R805) lists a set of mandatory components for any robot with a pneumatic system. Build all of these or your robot fails inspection:
- One legal compressor — the only air source, within the 1.1 cfm limit (R806).
- A pressure relief valve (R811) — connected directly to the compressor with hard fittings and set to release at 125 psi.
- A pressure switch or analog pressure sensor (R812) — the Nason SM-2B-115R/443 pressure switch and/or the REV Analog Pressure Sensor (REV-11-1107), wired into the high-pressure circuit so the controller stops the compressor at the limit.
- At least one pressure vent plug (R813) — and it must be accessible without removing other components so air can be dumped safely.
- Two pressure gauges (R810) — one showing stored pressure (high side) and one showing working pressure (downstream of the regulator), both in a visible location.
- One primary working-pressure regulator (R808) — adjustable, relieving, capped at 60 psi outlet.
Inspector Checks
Inspectors verify each of these physically. They confirm the relief valve is hard-plumbed to the compressor, that gauges are present and readable, that the vent plug is reachable, that no illegal parts sit on the high-pressure side, and that all components carry adequate pressure ratings. They will check that the compressor and stored-pressure shutoff behave correctly.
Be Inspection-Ready
- Label or know where each required component is so you can point to it quickly.
- Keep the vent plug genuinely accessible — do not bury it behind a battery or bumper.
- Make sure gauges face outward and are legible.
- Have spare fittings, tubing, and PTFE tape on hand; small leaks are the most common last-minute fix.
- Re-read the current FRC Inspection Checklist (published each season) before the event so there are no surprises.
Common Inspection Failures
Missing or unreadable gauges, a vent plug buried behind other parts, a relief valve connected with tubing instead of hard fittings, illegal components on the high-pressure side, and leaks that prevent the system from holding pressure. All are avoidable with the checklist and a careful pre-event review.
Key takeaways
- Mandatory parts (R805): compressor, relief valve (hard-mounted, 125 psi), pressure switch/sensor, accessible vent plug, two gauges, and one primary regulator.
- The relief valve must connect directly to the compressor with hard fittings, not tubing (R811).
- The vent plug must be reachable without removing other components (R813), and both gauges must be visible and legible (R810).
- Review the season's FRC Inspection Checklist beforehand; missing gauges, buried vent plugs, and leaks are common failures.
Lesson quiz
RequiredAnswer all 3 questions correctly to complete this lesson.
01.According to R811, how must a pneumatic robot's pressure relief valve be connected and set?
02.Where must the two required pressure gauges be located on an inspection-legal FRC pneumatic system?
03.Which component is required so a robot's stored pneumatic pressure can be safely dumped by hand at inspection?
Answer every question to submit.
All 47 lessons in Mechanical, Build & Pneumatics
- Not started:Mini-Project 1: A Single-Jointed Arm From Math to Motion
- Not started:Mini-Project 2: A Two-Stage Cascade Elevator
- Not started:Mini-Project 3: A Velocity-Controlled Flywheel Shooter
- Not started:Mini-Project 4: A Pivoting Roller Intake
- Not started:Mini-Project 5: Integrating a COTS Swerve Module
- Not started:Pneumatics Won't Fire: A Full Diagnostic Tree
- Not started:The Robot Won't Drive Straight (and Other Drivetrain Sins)
- Not started:Gearboxes That Grenade and Fasteners That Vibrate Loose
- Not started:Closed-Loop Mechanisms That Oscillate, Sag, or Stall
- Not started:Field-Ready Reliability: Inspection, Spares, and the Pit Checklist
- Not started:Characterizing Any Mechanism with SysId
- Not started:Simulation-Driven Design with WPILib Physics Models
- Not started:Motion Profiling and Superstructure Coordination
- Not started:Designing for Weight, Stiffness, and Manufacturability
- Not started:Case Studies: Learning From Open Alliance Robots